Completely new Vault Needed?

The moment constructing a vault for a bank, jewelry sales person, sensitive records safe-keeping, or high-value catalog, there are two fundamental approaches: modular or cast-in-place.

Traditional modular vault burial container design relies on cast-in-place methods, where ready-mixed concrete is sent in trucks and additionally poured into types that have been constructed practical site.

Modular vaults are built with precast concrete panels, using lightweight, transportable items specially designed for protected, vault applications.

Using over 35 years experience providing high security vaults globally, the engineering group has identified 7 specific areas when modular vaults show themselves superior to classic cast-in-place technology.

1 . Time and Position Efficiency

When using old-style cast-in-place methods, comprehensive forms must be created to accept the tangible pour. This activity requires significant moment on-site and leaves a big foot-print, interpretation access by other trades to the burial container area of the facility is naturally limited.

Tangible Pour into FormsIn our experience, it will take a week to prepare that vault form concerning site and another week or several for the pour to get completed.

In contrast, modular vault panels are made to spec at the manufacturing, then shipped and installed on-site. This is certainly done in a more expedient time frame than possible with kind builds, pours, and additionally form removal right after hardening. Upon delivery, modular panels are generally welded into set with our crew being employed entirely from inside the container space, causing little or no disruption to work with way outside the vault.

All this means this vault area is actually open to work simply by other trades from more times along with for a longer period than is possible using cast-in-place.

2 . Potency of Materials

Some of our engineers have found which modular panels modular vault could be formed with a real strength well over 10, 000 psi*, which means that under compression your panels can endure a load of above 10, 000 pounds. for every square micron of surface area. With regard to vaults cast applying traditional concrete pours, a psi with 4, 000 lbs. is considered very strong.

Far more astounding, our UL rated Class 1 panel is only 3 inches thick, roughly the same as 12 inches associated with cast-in-place concrete!

3. Accuracy of Reinforcements

When a form is actually constructed for a definite pour, reinforcing steel must be carefully placed inside the form, which regularly means maneuvering and additionally placing reinforcement inside 10-foot-high, narrow, shadowy spaces. The environment per se provides natural possibilities for error, together with error in container construction means lessened security.

In modular vault construction, the panels are toss lying flat, giving perfect access and optical review for the reason that every layer is usually poured. In contrast to cast-in-place, we guarantee of which reinforcement spacing is actually proper and ideal for every panel.

five. Service Penetrations

Similarly to any storage or workspace, vaults have to have electricity, heating and cooling, along with security electronics. These services penetrate the vault walls, furnishing a natural security listlessness at the point of entry. With cast-in-place vaults, those penetrations are "straight by way of. " Take away the HVAC, for example , and you usually are essentially looking through a hole in the vault wall.

Modular vaults allow us to deliver added security when service penetrations manifest. At International Container, we've developed ingredients that allow you to engineer balance service connections. You can not see or move your hand over the service openings in our modular vaults. It's one more way which modular vault manufacture beats cast-in-place!

5. Ceiling Construction

Capping any vault by having a secure ceiling is among the most most challenging portions of construction. With classic cast-in-place, the areas must be poured along with allowed to harden. Next the ceiling forms must be placed and the same time-consuming process begins again.

In modular construction, there are not just one but two substantial advantages when it comes to fly placement. First, fly panels are provided simultaneously with walls panels, allowing for the complete assembly process to flow smoothly and without interruption. Following, the weight load from modular ceiling solar cells is around half this of traditional engineering, while providing nevertheless strength and safety measures benefits offered by modular wall panels.

6. Flexibility of Build

With cast-in-place, as the forms go up plus the concrete pour will start, any opportunity for change is almost nonexistent. By means of modular development, you've got up until the heating elements are in production to handle last minute design factors. Even then, a change during panel manufacture, while certainly contributing expense, is thin air near the problem involving tearing apart forms and poured areas at a cast-in-place worksite.

Modular development supplies even more flexible selections, as a build applying panels can be elevated in size at a later date, or even just partially deconstructed along with shrunk in size.

7. A Depreciable Tool

Unlike the long-term construction of cast-in-place, modular vaults are believed to be a depreciable asset. After all, a modular vault can be disassembled (from the inside) and rebuilt in a very new location or simply sold to another internet business.

When you consider the cost, flexibility, ease of construction, and additionally superior security results of modular vaults, the traditional technique of constructing forms and ready concrete seems completely outmoded.